Our Erection Works business includes erection, testing and commissioning of boilers, turbines and generators (ETC-BTG) and balance of plant (BOP) works for the power sector as well as other allied industries including petrochemicals, steel and cement.

We have established a track record of successfully executing ETC-BTG and BOP contracts for large power projects including for 800 MW unit capacity super-critical projects. We have been engaged on ETC-BTG projects for the first two ultra-mega power projects (UMPPs) in India as well as for 16 super-critical power projects in India. We were also one of the first companies in India to carry out the overhauling of a super-critical 660 MW turbine and providing AMC services for an ultra-mega power project (UMPP).

We commenced our Erection Works business in 2003, and have been engaged on more than 100 Erection Works projects to date.

We provide ETC-BTG and BOP works for power plants including ultra-mega power plants (UMPPs) and super-critical power plants with unit capacities ranging from 150 MW to 800 MW. We also provide erection works services to gas and combined cycle power projects, HRSG, WHRB, CFBC boilers, steam turbine generators, steam generators including auxiliaries, ESPs, hydro turbines and BOP packages, including structural steel works, ash handling, coal handling, fuel oil systems and high-pressure piping works.

Ultra Mega Power Projects

The UMPPS were conceptualized to produce higher level of heat rate at the same time maintaining lower fuel consumption and hence lesser carbon emissions.Power Projects of capacity 4000MW and above comes under this category and Power Mech has emerged as a leading service provider with its proven skill and expertise in execution of Ultra Mega Power Projects. The Company has successfully executed package works in both the UMPP so far established in India. It requires highly skilled man power and sophisticated, higher capacity machines to carry out the job which the Company has proven records.

Major Projects undertaken

  • 5 x 800 MW Ultra Mega Power Project in Mundra, Gujarat - Erection, Testing & Commissioning of Boiler, ESP & Fuel Oil System for Three Units, TG Auxiliaries for five units.
  • 6 x 660 MW Sasan Ultra Mega Power Project in Madhya Pradesh - ETC of Boiler, ESP & RM, TG Auxiliaries, PPG, CP for four Units and CHP, structure for main plant and Bunker for six units.

Super Critical Power Projects

Super Critical units of Power Plants produce higher level of heat rate with lower fuel consumption and hence lesser carbon emissions. The Plant Load Factor (PLF) is also better in super critical technology. Power Mech has developed the skill and expertise for execution of Super Critical Power Projects and is fast emerging as one of the leading service providers executing several Super Critical units in the country. The company is capable of undertaking super critical units in multiple projects simultaneously with ease, keeping high standards in quality, safety and time line.

Major Projects undertaken

  • 1 x 700 MW power project at Bellary, Karnataka – ETC of STG and Auxiliaries for one unit.
  • 2 x 685 MW Raipur Super Critical Power Project, Chattisgarh – ETC of Boiler, ESP, Grouting supply and painting for two units.
  • 2 x 660 MW power project at Chhabra, Rajasthan – ETC of Boiler and Auxiliaries, ESP for one unit.
  • 3 x 660 MW power project Koradi Maharashtra – ETC of STG and Auxiliaries, Critical Piping, Condenser, Steel storage tanks erection, Steel storage tanks supply for three units.
  • 3 x 800 MW Super Critical Power Project Kudgi Karnataka – ETC Boiler & BOP, STG for one unit and ESP for 3 units.
  • 3 x 660 MW Talwandi Punjab – ETC of Steam Generator &ESP, Fabric Filter, TG & Auxiliaries, CP, All BOP including AS H, CHP, CWS for one unit.
  • 2 x 800 MW Yermarus Karnataka – CIVIL, Main plant structure & Mill Bay structure, Main plant Building civil works including TG Deck, CHP, Boiler, ESP, CP, CW PPG, STG and Auxiliaries for one unit.
  • 3 x 660 MW Nabinagar power project Boiler, ESP, Critical piping including Bunker structure, supply of fabricated structure for two units.
  • 5 x 660 MW at ADANI Super Critical power project, Gujarat – ETC of TG & Auxiliaries, & Critical piping for three units.
  • 2 x 660 MW power project at Barh, Bihar – ETC of Boiler, CP, ESP and TG with Auxiliaries for two units.
  • 5 x 660 MW Super Critical Power Project Tiroda Maharashtra – ETC of TG for five units.
  • 2 x 660 MW Rajasthan for Kawai Power Project – ETC of TG & Auxiliaries, CP & CHP works for two units.
  • 2 x 660 MW LANCO Amarkantak – Stage-II Chattisgarh – ETC of Boiler, STG, CP for two units.

Sub-Critical Power Projects

Power Mech is competently undertaking number of projects with sub critical units that are ideal for quick capacity addition and able to provide power at affordable cost to meet the growing demand. The Company has so far executed numerous units across the states and is holding the position as the leading service provider in this segment. Many of these projects had to be executed in difficult terrain, in remote areas, and at extreme weather conditions and nothing deterred the Company in successfully accomplishing the targets.

Major Projects undertaken

  • 2 x 600 MW at Hisar, Haryana – ETC of Rotating machines & ESP, TG & Auxiliaries, Critical piping for two units
  • 4 x 600 MW at Jharsuguda Orissa – ETC of TG & Auxiliaries, Coal handling plant for two units
  • 2 x 600 MW at Mangalore Karnataka – ETC Boiler & ESP, TG & Auxiliaries, Critical piping, Coal unloader for two units
  • 2 x 500 MW power project at Bhusawal, Maharashtra – ETC of TG & Auxiliaries for two units.
  • 1 x 500 MW power project at Farakka, West Bengal – ETC of Boiler, ESP, CP, TG & Auxiliaries for one unit
  • 2 x 500 MW Mejia power Project – ETC of Boiler, ESP, CP, Main plant structure and Bunker structure, TG & Auxiliaries, CW piping, Coal handling plant for one unit
  • 2 x 600 MW at Raghunathpur West – ETC of ESP & Rotating Machines, TG & Auxiliaries, Critical piping, Structure Erection Main Plant and Bunker work for two units
  • 2 x 600 MW Annupur TPP, Madhya Pradesh – ETC of Boiler, ESP & Auxiliaries, PH CHP & Other Misc Structures work for two units
  • 2 x 600 MW Jindal India TPP, Angul, Orissa – ETC of PCP work for one unit
  • 2 x 500 MW Anpara-D, Uttar Pradesh – ETC of Structure erection main plant and bunker for one unit, TG and Auxiliariesfor two units
  • 1 x 500 MW Bokaro, Jharkhand – ETC of Boiler, ESP, CP, CW piping, main plant structure and mill bay structure for one unit
  • 2 x 600 MW Singitarai, Chattisgarh – ETC of STG and Auxiliaries, CHP including supply of materials for two units
  • 2 x 600 MW Tuticorin, Tamil Nadu – ETC of PCP for one unit
  • 2 x 520 MW power project at HNPCL-Vizag, Andhra Pradesh– ETC of TG, Boiler, ESP,CP, Main plant structure and mill bay structure, TG and Auxiliaries for one unit.
  • 2 x 600 MW power project at Kalisindh, Rajasthan–ETC of Boiler, ESP, CP for one unit, TG & Auxiliaries for two units

Power Mech has started executing ETC of power plants for the past one and a half decade and during this period the Company has successfully executed numerous units including steam generators and turbo generators in all categories of power plants from sub critical to super critical units and from medium power projects to Ultra Mega Power Projects in association with almost all power utilities of India and also MNCs from China, Korea etc. The Company’s strength lies in its capability in mobilizing a site at quickest possible period and commencing the execution in full steam.

Gas & Combined Cycle Power Projects

The Gas/ Combined Cycle Power plants form an integral part of process Industries like petro chemicals, cement and steel with available gas resources. Waste heat is used for generation of additional electricity and therefore execution of Combined Cycle Power Plants calls for higher degree of skill and modern infra resources. Power Mech has to its credit of having executed many such projects in India and abroad keeping global standards for quality, safety and time line. Some of the projects that the company had undertaken were to be executed in extreme temperatures and difficult terrain. The safety requirements expected of these executions are of high order complying with international standards and the company has proven record of meeting the needs of the customers. The Company has a decade of experience in executing such jobs in association with Multi National Companies.

Major Projects undertaken

  • 2 x 363.3 MW Palatana, Tripura – ETC of Fr-9 FA GTG & Auxiliaries, STG & Auxiliaries, HRS G works for two units.
  • 4 x 30.5 MW IOCL-Panipat, Haryana – ETC of GTG for one unit
  • 2 x 157 MW, Libya – ETC of GTG & Auxiliaries work for two units
  • 2 x 80 TPH HRSG works & 4 x 270 TPH Utility Steam Generators works at MRPL Mangalore for one unit
  • 50 MW HPCL-Vizag project, Andhra Pradesh – ETC GTG for one unit
  • 1 x 100 MW Monarchak, Tripura – ETC of Turbo Generator, Fr 6 FA+e GTG, HRS G works for one unit
  • 2 x 96 MW Power project for Petro chemical complex at Dahej Gujarat – ETC of UB, HRSH, Fr-6B GTG, Turbo Generator for two units
  • 366 MW Paradip Orissa - Civil, Structural and Architectural Works Placement of Gt & Fr-9E GTG, GTG, STG, PPG for three units
  • 400 MW MARIB - Phase-II, Yemen – GTG - Civil, Structural and Architectural, Fr-9E GTG - Mechanical for four units
  • 2400 MW power project Samalkot – ETC of GTG, STG and Auxiliaries, HRSG,erection of ICP, Supply of interconnection piping for three units

Balance of Plant

Balance of plant is a specialized area while execution of power projects and infrastructure industry. Power Mech’s competence and experience in execution of BOPs for units of capacity from 200 MW to 800 MW has placed the company in good stead for undertaking package works in thrust areas like cooling towers, chimney and ash handling systems. Since each plant is unique in execution, meeting with customers’ needs is a challenge and Power Mech has shown exemplary talent in its accomplishment. The Company meets the requirement with special set of man power and specific resources for each of the plant.

Major Projects undertaken

  • 2 x 600 MW Mangalore Karnataka – ETC of Coal Unloader, Sea Water Intake Line works for two units
  • 4 x 600 MW Jharsuguda Orissa – ETC of Coal handling plant works for two units
  • 2 x 500 MW Mejia West Bengal – ETC of CW Piping, Coal handling plant for one unit
  • 5 x 800 MW Mundra Gujarat – ETC of Fuel Oil System works for three units
  • 2 x 660 MW Kawai TPP, Rajasthan – ETC of CHP works for two units
  • 1 x 500 MW at Bokaro Jharkhand – ETC of CW Piping for one unit
  • 3 x 660 MW Koradi, Maharashtra – ETC of Steel Storage Tanks for three units
  • 6 x 600 MW at KSK - Janjgir Chattisgarh – ETC of TG-BOP works for three units
  • 3 x 660 MW Talwandi Punjab – ETC of Balance of Plants including AHS, CHP, DM Water Treatment plant Hydrogen generator works for one unit
  • 2 x 800 MW Yermarus Karnataka - CHP, CW PPG for one unit
  • 2 x 600 MW Singitarai, Chattisgarh – Fabrication & Erection of CHP including supply of materials

Fabrication & Erection of Structures

Fabrication and Erection at project sites is a specialized work with necessity to establish facility for pre-fabrication with latest equipments. The entire executions have to be carried out under controlled parameters, engineering practices, codes and standards. Power Mech is engaged in fabrication and erection since 2002 and has developed unique capability for execution of Bunker Silos, Hoppers and Power Plant Structures with highly skilled fabricators and fitters. Moving the prefabricated heavy mass is another difficult task which involves experienced man power and machines which the Company is capable of.

Major Projects undertaken

  • 2 x 500 MW Anpara-D Uttar Pradesh – Fabrication and Erection of Main plant structure & bunker structure
  • 2 x 600 MW Annupur Madhya Pradesh – Fabrication and Erection of PH CHP & other misc structures
  • 1 x 500 MW Bokaro Jharkhand – Fabrication and Erection of Main plant structure & Mill Bay structure
  • 2 x 520 MW HNPCL-Vizag Andhra Pradesh – Fabrication and Erection of Main plant structure & bunker structure
  • 400 MW Marib - Phase-II Yemen – Fabrication and Erection of Main plant structure & bunker structure
  • 2 x 600 MW Singareni Telangana – Fabrication and Erection of Structure Erection Main Plant and Bunker
  • 2 x 800 MW Yermarus Karnataka – Fabrication and Erection of Main plant structure & Mill Bay structure
  • 2 x 600 Raghunathpur West Bengal – Fabrication and Erection of Main plant structure & bunker structure
  • Structure fabrication & erection and piping work at Jamnagar C2-CPP, Gujarat
  • 2 x 660 MW project at Suratgarh, Rajasthan- Fabrication and Erection of main plant structure
  • 1 x 100 MW project at Namrup, Assam - Fabrication and Erection of structure
  • 2 x 500 MW Andal TPP West Bengal – Fabrication and Erection of Main plant structure & bunker structure BHEL PSER
  • 2 x 135 MW at Aryan Coal TPP Chattisgarh – Fabrication and Erection of PH-STR
  • 2 x 500 MW at Mejia West Bengal – Fabrication and Erection of Main plant structure & bunker structure
  • 2 x 250 MW at Korba East Chattisgarh – Fabrication and Erection of Main plant structure & bunker structure
  • 1 x 500 MW at Bellary Karnataka – Fabrication and Erection of Bunker structure
  • 366 MW Paradip Orissa – Fabrication and Erection of structure works, for three units
  • 6 x 660 MW Sasan Ultra Mega Power Project in Madhya Pradesh – Structure Erection main plant and bunker for 6 units
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